The core rule: table FLC, not nameplate FLA
Article 430 governs the wiring of motors, and the most frequently tested principle is also
the most counterintuitive: when you size the branch-circuit conductors and the
branch-circuit overcurrent protective device (OCPD) for a motor, you do not use the
current shown on the motor's nameplate. Instead, you look up the full-load current (FLC)
value from the NEC table — Table 430.248 for single-phase motors and Table 430.250 for
three-phase motors — and you base your sizing on that number.
The table FLC and the nameplate full-load amperes (FLA) are often close but rarely
identical. Using the wrong one is the mistake that exam questions are designed to catch.
The NEC uses standardized table values so that the circuit design is independent of any
particular motor's nameplate and remains consistent regardless of which motor is eventually
installed.
The single exception to the "use the table" rule is overload protection. Overloads protect
the motor windings themselves, and they must reflect how much current that specific motor
actually draws — which is why 430.32 sends you back to the nameplate FLA for sizing
overloads.
Conductor sizing: 430.22 and the 125% rule
Section 430.22 sets the minimum conductor ampacity for a single motor at 125 percent of the
table FLC. The logic is the same as the 125% rule for continuous loads under 210.20 and
215.2: a motor running at full load is a continuous load, so the conductors must be sized
above the expected running current to limit heat over long operating periods.
The formula is straightforward:
Minimum conductor ampacity = Table FLC × 1.25
After calculating the minimum ampacity, select a conductor from Table 310.16 (or the
applicable table) whose ampacity equals or exceeds that value. Remember that the 125%
multiplier applies to the table FLC, not the nameplate.
Branch-circuit OCPD sizing: 430.52 and Table 430.52
The branch-circuit OCPD — whether a fuse or a circuit breaker — must be large enough to
allow the motor to start through its inrush current, which can be several times the running
current. For this reason, 430.52 permits much higher OCPD ratings than the conductor
ampacity calculation would suggest. The maximum OCPD size is expressed as a percentage of
the table FLC and depends on the type of protective device:
| Protective device type | Maximum % of table FLC (per Table 430.52) |
| Non-time-delay fuse | 300% |
| Dual-element (time-delay) fuse | 175% |
| Inverse time circuit breaker | 250% |
| Instantaneous-trip breaker (MCP) | 800% (general); different limits may apply |
These are maximum values. When the calculated result lands between standard OCPD sizes, 430.52
allows rounding up to the next standard size — within the limits stated in the section.
Exam questions typically use the standard percentages from Table 430.52; only go beyond them
if the question explicitly states the motor will not start with the standard calculation.
Overload protection: 430.32 and the nameplate
Overload protection covers the motor against sustained overcurrents that would overheat
the windings — a separate concern from protecting the branch-circuit conductors. Section
430.32 sizes overloads from the motor nameplate FLA (not the table):
-
For motors with a service factor of 1.15 or greater, or with a marked temperature rise of
40°C or less: overload sized at not more than 125% of nameplate FLA.
-
For all other motors: overload sized at not more than 115% of nameplate FLA.
A convenient way to remember the split: conductors and OCPD come from the table;
overloads come from the nameplate. Every motor question on the journeyman exam tests
whether you know which source governs which calculation.
A worked example
Consider a 10 hp, 230V, three-phase motor. Table 430.250 gives a full-load current of
28 amperes for this rating. The nameplate on the actual motor reads 26.5 A FLA with a
service factor of 1.15.
Use the table FLC (28 A) for conductor and OCPD sizing:
- Minimum conductor ampacity: 28 × 1.25 = 35 A. Select a conductor rated
at least 35 A at the applicable temperature column.
- Maximum OCPD — dual-element fuse: 28 × 1.75 = 49 A. Round up to the next
standard fuse size, 50 A.
- Maximum OCPD — inverse time breaker: 28 × 2.50 = 70 A. 70 A is a
standard breaker size, so no rounding needed.
Use the nameplate FLA (26.5 A) for overload sizing:
- Overload (SF ≥ 1.15): 26.5 × 1.25 = 33.1 A maximum overload rating.
If an exam question gives you only a nameplate FLA and asks for the conductor size, pause
before plugging that number into the 125% formula. The question may be testing whether you
know to look up the table FLC first. If the question provides the table FLC directly or
says "use the NEC table value," then proceed with that figure for conductors and OCPD. The
motor FLC calculator walks through both steps with
the correct source for each.